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Industry Information
Effective methods for diagnosing instrumentation faults
2011-7-14 16:58:30

The diagnosis and troubleshooting of instrumentation faults not only need to apply a lot of electronic professional knowledge, but sometimes also need rich field experience. Combining our experience in the production process of instruments and meters and the user's experience in use, the following methods are summarized:

1. Knocking hand pressure method When we use instruments , we often encounter the phenomenon of good and bad when the instrument is running. This phenomenon is mostly caused by poor contact or virtual welding. In this case, knocking and hand pressing can be used.

The so-called "knock" is to gently tap the plug-in board or component with a small rubber hoe or other percussion object to see if it may cause an error or a shutdown failure. The so-called "hand pressure" means that when a fault occurs, the components and plugs and sockets that are plugged in after the power is turned off are pressed again by hand, and the power is turned on to try to eliminate the fault. If you find that the casing is normal when you hit it again, it is best to re-plug all the connectors and try again. If it is not successful, you have to think of another method.

2. Observation uses vision, smell, and touch. In some cases, the damaged components will become discolored, blistering, or burnt spots; burned devices will produce some special odors; short-circuited chips will become hot; and virtual or unsoldering spots can also be observed with the naked eye .

3. Elimination method The so-called elimination method is a method of judging the cause of the failure by plugging some plug-in boards and components in the instrument. When the instrumentation returns to normal after a certain plug-in board or device is removed, it indicates that the fault occurred there.

4. The replacement method requires two instruments of the same model or sufficient spare parts. Replace a good spare with the same component on the faulty machine to see if the fault is eliminated.

5. The comparison method requires two instruments of the same model, and one is operating normally. This method also requires the necessary equipment, such as a multimeter, oscilloscope, and so on. According to the nature of comparison, there are voltage comparison, waveform comparison, static impedance comparison, output result comparison, current comparison, etc.

The specific method is: let the faulty meter and the normal meter run under the same conditions, and then detect the signals at some points and then compare the two sets of measured signals. If there are differences, you can conclude that the fault is here. This method requires considerable knowledge and skills of maintenance personnel.

6. Temperature rise and fall method Sometimes, when the instrument is working for a long time, or when the working environment temperature is high in summer, a failure will occur. The shutdown check is normal, and the restart is normal after a period of time. This phenomenon is due to the poor performance of individual ICs or components, and the high-temperature characteristic parameters fail to meet the index requirements. In order to find the cause of the failure, the temperature rise and fall method can be used.

The so-called cooling down is to wipe down the alcohol that may be faulty with cotton fiber when the fault occurs, and make it cool down, and observe whether the fault is eliminated. The so-called temperature rise is to artificially increase the ambient temperature. For example, use an electric soldering iron to approach the suspected part (note that the temperature must not be raised too high to damage normal devices) to see if the fault occurs.

7, riding the shoulder method The riding shoulder method is also called the parallel method. Install a good IC chip on the chip to be inspected, or connect a good component (resistance capacitor, diode, triode, etc.) in parallel with the component to be inspected to maintain good contact. If the fault is caused by an open circuit in the device or Reasons such as poor contact can be ruled out using this method.

8. Capacitive bypass method When a circuit has a strange phenomenon, such as when the display is confused, you can use the capacitor bypass method to determine the part of the circuit that is probably faulty. Connect the capacitor across the power and ground terminals of the IC; connect the transistor circuit across the base input or collector output and observe the effect on the failure phenomenon. If the capacitor bypass input is invalid and the output disappears when it bypasses its output, then it is determined that the fault appears in this level of circuit.

9. State adjustment method Generally, before the fault is determined, do not touch the components in the circuit, especially the adjustable devices, such as potentiometers. However, if repeated reference measures are taken in advance (for example, make a position mark or measure the voltage value or resistance value before touching), it is still allowed to touch if necessary. Maybe the fault will disappear after changing.

10. Isolation method The fault isolation method does not require equipment or spare parts of the same model for comparison, and is safe and reliable. According to the fault detection flowchart, segmentation and enclosing gradually narrow down the fault search scope, and then cooperate with methods such as signal comparison and component exchange to generally find the fault quickly.